Conair 0.25 to 1.5 ton Informations techniques

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Portable Chillers
The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: (412) 312-6000
Fax: (412)-312-6227
VL Series, 0.25 to 1.5 ton models
UGH020/0301
Installation
Maintenance
Operation
Troubleshooting
WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death!
This manual is out-of-date and is provided only for its technical information, data and capacities. Portions of this manual
detailing procedures or precautions in the operation, inspection, maintenance and repair of the product forming the subject
matter of this manual may be inadequate, inaccurate, and/or incomplete and cannot be used, followed, or relied upon.
Contact Conair at info@conairgroup.com or 1-800-654-6661 for more current information, warnings, and materials about
more recent product manuals containing warnings, information, precautions, and procedures that may be more adequate
than those contained in this out-of-date manual.
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Page 1 - Portable Chillers

Portable Chillers The Conair Group, Inc.One Conair DrivePittsburgh, PA 15202Phone: (412) 312-6000Fax: (412)-312-6227VL Series, 0.25 to 1.5 ton modelsU

Page 2 - Please record your

2.1 GENERALA. All process piping materials (such as hose, rigid piping, valves orfilters) used in process water piping circuitry must be rated for100°

Page 3

Page: 11UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons2.3 DRAIN CONNECTION:A. The unit is supplied as standard with a ProCon type pump. In

Page 4 - THIS PAGE INTENTIONALLY BLANK

Page: 12VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03012.5 ELECTRICAL CONNECTIONA. NEMA 1 MODELS 1. Electrical power supply requirements for

Page 5 - 1.0 GENERAL

3.0 OPERATIONS3.1 GENERAL3.2 START UP/OPERATIONS PROCEDURE3.3 INSTRUMENT OPERATION3.4 SHUT DOWN/DISCONNECT SEQUENCEPage: 13UGH020/0301 VL Series Porta

Page 6

Page: 14VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03013.1 GENERALA. Failure to follow the factory required operation procedures mayadversel

Page 7

Page: 15UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 TonsB. OPERATIONS1. Turn the thermostat to the highest setting.2. Shift the illuminated t

Page 8

Page: 16VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03012. UP: used to increase the setpoint value, as well as theparameter when in programmi

Page 9 - 2.0 INSTALLATION

Page: 17UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8. PSE: Probe SElection. Input type (for RTD or Thermocouplesonly). RTD models: Ni =

Page 10

Page: 18VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03013. Other parameters are accessed with the “UP” and “DOWN”button. With the “SET” butto

Page 11 - Drain plug

Page: 19UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons4.0 TROUBLESHOOTING4.1 UNIT WILL NOT START4.2 PUMP WILL NOT START4.3 COMPRESSOR WILL

Page 12

It’s a good idea to record the model and serial number(s) ofyour equipment and the date you received it in the UserGuide. Our service department uses

Page 13 - 3.0 OPERATIONS

Page: 20VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03014.1 UNIT WILL NOT STARTA. Blow fuse at power supply - isolate open fuse and replace.

Page 14 - Reservoir

Page: 21UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 TonsC. Restriction to refrigerant flow in refrigeration circuit.D. Poor heat transfer in

Page 15

VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Page: 22THIS PAGE INTENTIONALLY BLANK

Page 16

Page: 23UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons5.0 MAINTENANCE5.1 WARRANTY SERVICE PROCEDURE5.2 PERIODIC PREVENTATIVE MAINTENANCE5.3

Page 17

Page: 24VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03015.1 WARRANTY SERVICE PROCEDUREA. In the event of a problem with a chiller that can no

Page 18

Page: 25UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 TonsI. Refrigerant sight glass: check for bubbles when compressor isoperating at 100%. Ch

Page 19 - 4.0 TROUBLESHOOTING

VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Page: 26THIS PAGE INTENTIONALLY BLANK

Page 20

Page: 27UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons6.0 COMPONENTS6.1 WATER SYSTEM6.2 REFRIGERATION SYSTEM

Page 21

Page: 28VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03016.1 WATER SYSTEMA. MOTOR/PUMP ASSEMBLY: the motor/pump assemblycirculates chilled flu

Page 22 - Page: 22

Page: 29UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons7.0 RELATED DRAWINGS7.1 ELECTRICAL DRAWING (TYPICAL)7.2 CIRCUIT SCHEMATIC

Page 23 - 5.0 MAINTENANCE

Page: 3UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 TonsTABLE OF CONTENTS1.0 GENERAL 51.1 Unit location 61.2 Efficiency 61.3 Safety 61.4 Clean

Page 24

Page: 30VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03017.1 ELECTRICAL DRAWING (TYPICAL)M156PUMP556GREEN6 5511 1151111DUAL HIGH-LOWPRESSUREST

Page 25

Page: 31UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons7.2 CIRCUIT SCHEMATIC121011987654312ITEM DESCRIPTION1 Compressor2 Air cooled condense

Page 26 - Page: 26

VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Page: 32THIS PAGE INTENTIONALLY BLANK

Page 27 - 6.0 COMPONENTS

Page: 33UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8.0 APPENDIX8.1 SPECIFICATIONS8.2 OPERATION BELOW 45°F8.3 WATER QUALITY CONTROL8.4 IN

Page 28

Page: 34VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03018.1 SPECIFICATIONSVL Air-cooled Portable Chillers: 0.25 to 1.5 tonsSPECIFICATION NOTE

Page 29 - 7.0 RELATED DRAWINGS

Page: 35UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8.2 OPERATION BELOW 48°FA. A chiller typically operates with a setpoint of 50°F or hi

Page 30 - Page: 30

Page: 36VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Therefore, the water supply source must be disconnectedand the connection capped. The

Page 31

Page: 37UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8.3 WATER QUALITY CONTROLA. Lack of, as well as, improper water treatment can damage

Page 32 - Page: 32

Page: 38VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301C. USE OF PLAIN GLYCOL:1. Even through they do lower the freeze point, plain glycolsa

Page 33 - 8.0 APPENDIX

Page: 39UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8.5 CHILLER CAPACITY AND DERATE CHART6050454035302520151050-5*****105%100%90%80%70%60

Page 34 - 8.1 SPECIFICATIONS

VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Page: 4THIS PAGE INTENTIONALLY BLANK

Page 35 - 30°F 30% 70%

Page: 40VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03018.6 PRESSURE-TEMPERATURE CHART FOR R-22 REFRIGERANTSATURATED TEMPERATURE40°F45°F50°F5

Page 36 - Figure 8.2B

Page: 41UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons8.7 USEFUL ENGINEERING FORMULAS

Page 37 - LOWEST SETPOINT

Page: 42VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03018.8 PARTS LISTPART DESCRIPTION800000 Caster - 3” swivel810000 Caster - 3” rigid895010

Page 38 - Model #7084VP

IMS0002/0296 SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts ar

Page 39

WARRANTY INFORMATION IMS0003/0796APPENDIX A-2EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on

Page 40 - Page: 40

Page: 5UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons1.0 GENERAL1.1 UNIT LOCATION1.2 EFFICIENCY1.3 SAFETY1.4 CLEAN AIR ACT1.5 MISCELLANEOUS

Page 41 - Page: 41

Page: 6VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/03011.1 UNIT LOCATIONA. The unit is designed for indoor use only. For most efficientoperat

Page 42

Page: 7UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 TonsB. Please be aware that effective July 1, 1992, it is unlawful for anyperson in the co

Page 43 - WE’RE HERE

VL Series Portable Chillers, 0.25 to 1.5 Tons UGH020/0301Page: 8THIS PAGE INTENTIONALLY BLANK

Page 44 - PPENDIX A-2

Page: 9UGH020/0301 VL Series Portable Chillers, 0.25 to 1.5 Tons2.0 INSTALLATION2.1 GENERAL2.2 TO AND FROM PROCESS CONNECTIONS2.3 UNIT DRAIN2.4 AIR CO

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